Custom Poly Mailers Designed to Elevate Your Brand
Zero-Pak custom poly mailers can be fully printed with your logo, brand colors, and preferred size, offering reliable protection, a sleek look, and an enhanced unboxing experience.
Explore Our Custom Poly Mailer Types
Each brand has unique packaging needs. Explore our full range of custom poly mailers, all customizable with your logo, color, and size options.
Made from durable LDPE, our poly mailers are waterproof, tear-resistant, and cost-effective, offering the perfect balance of protection and print quality.
Recycled poly mailers are made of post-consumer materials, offering an eco-friendly solution tailored to your needs.
Compostable mailers are made from PBAT and PLA plant-based materials and are 100% compostable, reducing plastic waste without compromising durability.
Flexible and tear-resistant, self-sealing bags are ideal for clothing, underwear, and socks, providing reliable inner protection during shipping.
The invoice express bag comes with a clear window designed to securely display the shipping label or invoice.
Shipping bags with handles include a handle for easy carrying and an improved customer experience.
Frosted zip bags have a matte, semi-transparent finish and are commonly used as inner packaging for premium apparel brands.
Leak proof self sealing bags use a bone-seal closure, effectively protecting products from moisture and damage during shipping.
Why Choose Custom Poly Mailers
Custom poly mailers aren’t just packaging, they’re a marketing tool that helps your brand grow.
Made from durable materials and engineered as lightweight shipping bags, they help reduce shipping weight while maintaining the protection of waterproof mailers. This makes them an affordable and professional way to elevate your overall brand image.
Lightweight, durable, and waterproof
Fully customizable with logo, color, and size
Affordable for both small and bulk orders
Ideal for eCommerce and retail shipping
Available in eco-friendly materials for sustainable mailers
Add your personal touch and build a memorable customer experience with every shipment.
Poly Mailer Materials
Choose the best material for your products and sustainability goals.
LDPE
Excellent flexibility and elongation, combined with exceptional softness, make the mailer highly tear-resistant.
HDPE
With high strength, rigidity, and impact resistance, the mailers are built to last and withstand every shipment.
PBAT+PLA
Our compostable blend offers 100% biodegradability, providing a sustainable alternative without sacrificing performance.
Why Choose Zero-Pak
Premium Custom Packaging
Zero-Pak has a professional team of structural engineers and designers dedicated to creating tailored packaging solutions. We can customize the size, material, and print design to perfectly match your brand’s needs.
Complete supply chain
With access to China’s packaging supply chain, we provide competitive pricing on bulk custom poly mailers while ensuring strict quality control (ISO 9001 certified).
One-Stop Packaging
From logo design and sample production to bulk manufacturing and shipping, we manage every step of your custom poly mailer order, saving you time and reducing costs with our complete end-to-end service.
Small Batch & Bulk Friendly
We cater to small and medium-sized businesses, our low MOQ of 100 units and bulk discounts ensure you get the best value, no matter the size of your order.
Eco-Friendly and Sustainable Options
Make the switch to greener packaging with custom eco-friendly poly mailers.
Our eco-friendly polyethylene mailers come in both recycled and compostable options. You can choose recycled poly mailers made from 30–100% post-consumer recycled materials, or 100% compostable poly mailers—both fully customizable in size and able to feature your logo and brand colors. They’re the perfect choice for brands looking to reduce their carbon footprint while delivering a premium unboxing experience.
All Zero-Pak mailers can be made using recyclable, or compostable materials.
Frequently Asked Questions
What’s the minimum order for custom poly mailers?
Our custom poly mailers have a low MOQ of just 100 units, making them ideal for small businesses and startups. For bulk orders of 5,000 units or more, we offer exclusive wholesale pricing.
Are your poly mailers eco-friendly?
Yes, we offer recyclable, compostable, and biodegradable options.
Can I order samples before mass production?
Absolutely—we provide printed samples so you can confirm design and quality.
How long does it take to produce custom polyethylene mailers?
- small-batch logo printing is ready in just 2 weeks.
- while large-batch orders take around 3-4 weeks to complete.