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Custom Recycled Poly Mailers

Custom recycled poly mailers are made from post-consumer or post-industrial recycled polyethylene. They offer a sustainable alternative to virgin plastic mailers, helping reduce landfill waste, lower carbon emissions, and decrease reliance on fossil fuels without sacrificing durability or performance.

Product Specifications

Product Name Custom Recycled Poly Mailers
Sustainability 100% Recyclable
Material Recycled LDPE (post-consumer & post-industrial materials)
Size XS 6×9 inch, S 10×13 inch
M 12×15 inch, L 14.5×19 inch
Custom sizes available upon request
Thickness Budget Friendly 2 mil/50 µm, Standard 2.35 mil/60 µm
Medium 2.5-2.75 mil/64-70 µm, Premium 3.15-4 mil/80-100 µm, Custom Thickness
Colors Simple Color, Full Color, Custom Color
Film color White outside, Black or Grey inside
Finish Matte or Glossy
Printing Options Custom Logo Printing, Full-Color (CMYK), and Edge-to-Edge Printing
Sample Policy Free stock samples available; Customized samples supported
Lead Time Samples & Small Batches: Approx. 1 week
Bulk Orders: Approx. 2–3 weeks

 

FAQ about Custom Recycled Poly Mailers

 

1. What are recycled mailers made of?
Recycled mailers are made from post-consumer and post-industrial recycled LDPE and HDPE, repurposing plastic waste into durable shipping packaging.

2. Are recycled mailers recyclable?
Yes, poly mailers are recyclable at special plastic drop-off locations since curbside recycling is challenging. Recycling reduces environmental impact.

3. Are recycled mailers biodegradable or compostable?
No, recycled mailers cannot biodegrade or compost since they contain plastic polymers. But they significantly reduce waste emissions by reusing materials.

4. Do recycled mailers have the same durability and strength?
Yes, recycled mailers maintain the same level of tear/puncture resistance and durability standards as traditional plastic mailers during shipping.

5. Can recycled mailers be customized with our branding?
Absolutely! These mailers can be customized with your company logo, messaging, and imagery, printed using high-quality rotogravure printing for consistent color, sharp detail, and long-lasting durability.

6. Do you assist with graphic design services?
Our in-house design team can create print-ready artwork for your recycled mailers without any additional charges.

7. Should I choose recycled or compostable mailers?
(1)Firstly, reduce the amount of packaging used whenever possible. Also ensure clear reuse, recycling or composting instructions are provided.
(2)Recycled poly mailers are easily recycled again, reducing emissions associated with producing new poly mailers.
(3)Compostable mailers break down completely into organic compost to enrich soil. They require commercial composting facilities.
(4)Recycled poly mailers offer easier recyclability and a more cost-effective solution, while compostable mailers support closed-loop soil nourishment but typically come at a higher cost.
(5)Based on your sustainability priorities, our experts can advise the optimal eco-friendly mailer material between recycled and compostable mailers. Contact us!

8. How do I order custom eco-friendly poly mailers?
As a one-stop shop, we offer customized recycled poly mailers and compostable mailers in bulk to meet all your shipping needs sustainably.
Our mailers minimize environmental footprints by using recycled or plant-based materials instead of virgin plastic. This avoids plastic waste.
We provide reliable, protective shipping mailers customized with your logo and brand messaging, helping your brand balance sustainability, performance, and professional presentation.

Why Choose Custom Poly Mailers

Custom poly mailers

Custom poly mailers aren’t just packaging, they’re a marketing tool that helps your brand grow.

Made from durable materials and engineered as lightweight shipping bags, they help reduce shipping weight while maintaining the protection of waterproof mailers. This makes them an affordable and professional way to elevate your overall brand image.

  • Lightweight, durable, and waterproof.

  • Fully customizable with logo, color, and size.

  • Affordable for both small and bulk orders.

  • Ideal for eCommerce and retail shipping.

  • Available in eco-friendly materials for sustainable mailers.

  • Add your personal touch and build a memorable customer experience with every shipment.

Eco-Friendly and Sustainable Options

compostable poly mailers

Make the switch to greener packaging with custom eco-friendly poly mailers.

Our eco-friendly polyethylene mailers come in both recycled and compostable options. You can choose recycled poly mailers made from 30–100% post-consumer recycled materials, or 100% compostable poly mailers—both fully customizable in size and able to feature your logo and brand colors. They’re the perfect choice for brands looking to reduce their carbon footprint while delivering a premium unboxing experience.

All Zero-Pak mailers can be made using recyclable, or compostable materials.

Why Choose Zero-Pak

Premium Custom Packaging

Zero-Pak has a professional team of structural engineers and designers dedicated to creating tailored packaging solutions. We can customize the size, material, and print design to perfectly match your brand’s needs.

Complete supply chain

With access to China’s packaging supply chain, we provide competitive pricing on bulk custom poly mailers while ensuring strict quality control (ISO 9001 certified).

One-Stop Packaging

From logo design and sample production to bulk manufacturing and shipping, we manage every step of your custom poly mailer order, saving you time and reducing costs with our complete end-to-end service.

Small Batch & Bulk Friendly

We cater to small and medium-sized businesses, our low MOQ of 100 units and bulk discounts ensure you get the best value, no matter the size of your order.

Ask For A Quick Quote

We will contact you within 24 hour, please pay attention to the email with the suffix “@zero-pak.com”

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