Custom Soft Shell Poly Bubble Mailers
Soft Shell Poly Bubble Mailers feature a smooth, bubble-free exterior, while the inner layer of independent air bubbles provides excellent cushioning and shock protection. Lightweight yet durable, our custom poly bubble mailers are designed to help reduce your shipping costs while making your brand stand out with vibrant, high-definition printing.
Product Specifications
| Product Name | Custom Soft Shell Poly Bubble Mailer |
|---|---|
| Sustainability | 100% Recyclable |
| Material | Multi-layer Co-extruded Polyethylene (PE) + Laminated LDPE Bubble |
| Standard Sizes | #1 (4.3×6″) to #10 (15.8×19.6″) #1 (11x15cm) to #10 (40x50cm) Custom sizes available upon request |
| Thickness | Approx. 2.5–3.0 mm |
| Customization | Material Weight 80–120 GSM (Customizable) |
| Closure | Ultra-Strong Self Seal Adhesive (Tamper-Evident) |
| Surface Finish | Sleek & Flat (No visible bubble texture) |
| Printing Options | Custom Logo Printing, Full-Color (CMYK), and Edge-to-Edge Printing |
| Sample Policy | Free stock samples available; Customized samples supported |
| Lead Time | Samples & Small Batches: Approx. 1 week Bulk Orders: Approx. 2–3 weeks |
FAQ About Soft Shell Poly Bubble Mailers
1. What is the difference between “Soft Shell” and your Standard Poly Bubble Mailers?
The primary difference lies in the lamination process and surface aesthetics:
- The Soft Shell Process (This Product): We heat-bond a flat, co-extruded outer film onto a bubble lining. This all-over lamination completely conceals the bubble texture, creating a sleek, smooth, and opaque exterior. It provides a superior, distortion-free canvas for high-definition custom branding.
- The Integrated Process (Standard Texture): In contrast, our Standard Poly Bubble Mailers form bubbles by heat-pressing films together. This creates a visible 3D “bumpy” look and feel on both sides, which is the industry-standard design for functional protection.
- Pro Tip: If you prefer a classic textured feel with visible bubble cushioning, please check out our Standard Poly Bubble Mailers.
2. Is the Soft Shell version as protective as the Standard Textured one?
Absolutely. While the bubbles are concealed beneath a smooth outer layer, the interior air-cushioning performance is identical. In fact, the additional lamination layer in our Soft Shell mailers often provides enhanced tear and puncture resistance, making them even more durable during long-distance transit compared to the single-layer integrated structure of Standard Textured mailers.
3. Why is the Soft Shell version better for full-surface printing?
Since the Soft Shell structure uses a flat, laminated outer film, it provides a perfectly even surface. In contrast, standard textured mailers have “valleys” between the bubbles that can cause ink to skip or logos to appear distorted. With Soft Shell, we can achieve edge-to-edge printing with complex patterns and small fonts, ensuring your brand’s visual identity is 100% consistent and sharp.
4. Are these Soft Shell mailers 100% opaque for privacy?
Yes. We use a high-opacity co-extruded film for the outer layer. Even under bright light, the contents of the package remain completely invisible. This ensures maximum privacy and security for high-value items like electronics, jewelry, or documents.
